Blog Content

这是测试文本,单击 “编辑” 按钮更改此文本。

Why choose a high-quality Laser cutting machine bed?

filter: 0; fileterIntensity: 0.0; filterMask: 0; module: j; 
hw-remosaic: 0; 
touch: (0.4125, 0.4125); 
modeInfo: ; 
sceneMode: Hdr; 
cct_value: 0; 
AI_Scene: (-1, -1); 
aec_lux: 275.81384; 
hist255: 0.0; 
hist252~255: 0.0; 
hist0~15: 0.0;

The CNC cutting machine bed is the “basic skeleton” of the equipment, directly determining the machine’s rigidity, precision stability, processing efficiency, and service life. The core advantages of a high-quality bed revolve entirely around “reliable support, durable precision, and adaptability to efficient processing,” which can be specifically divided into the following 6 points, explained in detail with reference to CNC cutting application scenarios (such as plasma cutting, flame cutting, laser cutting, and milling machine functions):

I. Extremely High Rigidity and Outstanding Deformation Resistance
Rigidity is the core indicator of the bed. A high-quality bed can effectively resist deformation caused by cutting forces and cutting impacts:

Using high-strength materials (such as QT500-7 ductile iron, HT300 high-strength gray cast iron; high-end models can choose welded structural components + aging treatment), the material itself has higher tensile strength and hardness, avoiding plastic deformation under long-term stress;

Optimized structural design (such as box-shaped cross-section, dense reinforcing ribs, integrated casting/welding) disperses local stress during cutting (such as the impact force during CNC cutting + milling composite machining), reducing bending and torsional deformation of the bed, ensuring the relative position stability of the tool and workpiece, and avoiding cutting accuracy deviations. II. Excellent Precision Retention and No Drift During Long-Term Use CNC cutting machine tools have stringent requirements for positioning accuracy and repeatability. A high-quality machine bed can maintain precision stability over a long period: Through rigorous aging treatment (natural aging, artificial aging, and vibration aging), residual stress within the material is completely eliminated (internal stress after casting/welding can cause slow deformation of the machine bed), ensuring that the machine tool maintains its initial accuracy (positioning accuracy deviation ≤ ±0.01mm/m) even after 3-5 years of use; The machining precision of the guide rail mounting surface and the worktable support surface is extremely high (flatness ≤ 0.005mm/m), and the fit clearance with the guide rail and worktable is uniform, reducing precision loss caused by motion friction and avoiding “sawtooth” deviations in the cutting trajectory.

III. Excellent Vibration Reduction Performance, Enhancing Machining Surface Quality
CNC cutting (especially plasma/laser cutting) and milling processes generate vibrations. A high-quality machine bed effectively absorbs these vibrations:
Cast iron itself has excellent damping characteristics (3-5 times better than steel), and combined with a reasonable structural design (such as a hollow box structure and damping layer filling), it can quickly attenuate cutting vibrations and impact vibrations, preventing vibration from being transmitted to the worktable and workpiece;

Reduces the negative impacts of vibration: burr-free cutting edges, ripple-free milled surfaces, eliminating the need for subsequent grinding, and extending the lifespan of tools/cutting heads (vibration accelerates tool wear and cutting head damage).

IV. Strong Thermal Stability, Adaptable to Complex Working Conditions During machining, the heat generated by cutting and changes in ambient temperature can cause thermal deformation of the machine bed. A high-quality machine bed can effectively control thermal deformation: Uniform material thermal conductivity and a symmetrical structural design (such as a symmetrical layout of the machine bed) avoid bending deformation caused by uneven heating in certain areas; Some high-end machine beds employ a “thermal balance design” (such as built-in cooling channels and heat-insulating coatings), ensuring that even during long-term continuous machining (such as batch cutting of thick steel plates), the thermal deformation of the machine bed can be controlled within 0.003mm/m, ensuring that cutting accuracy is not affected by temperature.

V. High Load Capacity, Adaptable to Multiple Machining Scenarios
CNC cutting machine tools often need to process large-sized, heavy workpieces (such as steel plates and large mechanical parts). A high-quality machine bed provides more reliable load-bearing performance:
The design has ample load margin (the uniform load-bearing capacity of the worktable can reach 500~1000 kg/m²), stably supporting large workpieces and preventing permanent deformation of the machine bed due to overload;
The worktable guideways have strong wear resistance (combined with hardened or linear guideways). Even after long-term heavy-load operation, the guideway accuracy does not significantly decrease, making it suitable for composite machining needs of “heavy cutting + high-precision cutting” (such as direct milling after cutting thick steel plates).

VI. Long Service Life, Reduced Overall Costs The durability of a high-quality machine bed far exceeds that of an ordinary one, reducing long-term operating costs for enterprises: High reliability of materials and processes (e.g., the wear resistance of cast iron beds and the fatigue resistance of welded beds) allows for a service life of 10-15 years under normal maintenance, far exceeding the 5-8 year service life of ordinary machine beds; Reduced downtime for maintenance due to machine bed malfunctions (e.g., correction of deformed beds and guide rail replacement), while avoiding workpiece scrap due to precision failure, indirectly reducing production losses and equipment replacement costs.

Get Our Latest Update & Subscribe Newslater

Lorem ipsum dolor sit amet, consectetur adipiscing elit. Ut elit tellus.